Installing The Screen Bracket
Applies to cars without loudspeaker grilles
- Tape the drilling template from the kit to the dashboard so that the angles in the lower edge of the template are edge to edge with the upper edge of the air vents, and the template is centered between them.
- Cover the holes in the air ducts on the inside so that the shavings from the drill cannot enter.
- Mark up and drill the holes, 10 mm (25/64") and 16 mm (5/8") , in accordance with the information on the template. Use an angle drilling machine, and keep it at right-angles to the dashboard. Use a 25 mm (1") drill stop on the 10 mm (25/64") diameter drill bit, so that the air ducts are not penetrated.
- Remove the drill shavings and the covering over the air ducts.
- Remove the drilling template.
Applies to cars with loudspeaker grilles
- Remove the loudspeaker grille as follows: insert the tool, P/N 999-5919-46, into the joint between the loudspeaker grille and the dashboard approximately as shown, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.
- Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by five clips. Move the tool closer to the clips to facilitate removal.NOTE: Do not damage the dashboard.
Applies to cars with loudspeaker grilles
- Mark out the holes on the underside of the loudspeaker grille using a scriber as shown. Drill out the holes in accordance with the specified dimensions. The center for the 10 mm (25/64")
holes and the 20 mm (25/32 ")
hole (1) is in the centre of the hexagon. The center for the 20 mm (25/32")
hole (2) is slightly below the edge of the hexagon. Drill the 20 mm (25/32")
holes from the top of the loudspeaker grille.NOTE: Do not damage the loudspeaker grille.
- Smooth down the hole edges.
- Take the long cable with yellow connector and the bracket for the screen from the kit.
- Insert the yellow connector into the hole in the bracket, route through the cable and position the black connector in its socket.
- Detach the screw plate away from the other installation components of the screen bracket.
- Take the connector screw plate. Fit it in the rectangular cut-out on the underside of the bracket so that the semi-circular recess for the cable points forward as shown.
- Take two small self tapping screws from the kit and tighten the connector into the bracket.
Applies to cars without loudspeaker grilles
- Guide down the yellow connector into the dashboard in the centre of the three holes which are in line with each other.
Applies to cars without loudspeaker grilles
- Fit the two screw plates from the kit on the underside of the dashboard.
- Take three screws from the kit, L = 30 mm (1 3/16")
X 2 front and L = 20 mm (25/32")
rear. Tighten the screen bracket into the dashboard.NOTE: Re-tighten the screws at the next service interval.
Applies to cars with loudspeaker grilles
- Guide down the yellow connector into the loudspeaker grille in the right-hand hole of the three holes and route through the cable.
Applies to cars with loudspeaker grilles
- Detach the two screw plates from each other.
- Fit the larger of the two screw plates on the underside of the loudspeaker grille. (The remaining small screw plate shall not be used.)
- Take two screws (L= 20 mm (25/32") from the kit and tighten the screen bracket into the dashboard.
- Insert the cable in the dashboard in the hole in the bracket to the loudspeaker. Press in the loudspeaker grille.
Fig 14: Routing Cable From Screen Bracket To Right, Past Compartment For Media Player, Down To Hole Where Detachable Air Duct
- Route the cable from the screen bracket to the right, past the compartment for the media player, down to the hole (1) where the detachable air duct was located. Continue to route the cable forward inside the cover and out where the glove compartment was located.
- Reinstall the air vents.