Apply To S40

Fig 1: Identifying Sill Trim Panel In Right-Hand Rear Door

Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull the top edge of the sill trim panel in the right-hand rear door inwards until the clips on the inside release. Then continue down and pull the panel upwards until the remaining two clips on the underside release.

Fig 2: Identifying Lower Panel On B-Pillar

Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull off the rubber moldings at the rear edge of the right-hand front door and at the front edge of the right-hand rear door. This releases the lower panel on the B-pillar.
Pull the bottom edge of the lower panel on the B-pillar until the two bottom clips release.

Fig 3: Identifying Cable Routed To Accessory Electronic Module (AEM)

Courtesy of VOLVO CARS OF NORTH AMERICA.

Route the cable harness with the two grey connectors and the attached thin single cable from the area for the glove compartment. The black/white (SB/W) single cable is plugged into the connector, and must be routed along as far as possible.
Route the cables inside the floor carpets, the lower B-pillar panel and the insulation panels, back toward the amplifier in the left-hand rear wheel arch. Route the cables along the existing cable harnesses in the cargo compartment.
CAUTION: Ensure that the cable is positioned so that there is no risk of it catching or rubbing.

Fig 4: Identifying Cable Harness

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to the S40

Continue to route the cable harness with the two grey connectors.
Position the cable harness as shown.
Clamp in the cable harness at the existing cable harness using three tie straps.

Fig 5: Identifying Tool P/N 9512639

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to right-hand drive cars

Take the adapter cable, P/N 30752743, with two large green and two grey connectors from the kit.
Remove the connector's secondary catch on the male connector.
Remove the cables from position 1, grey/red (GR/R), and position 3, yellow/red (Y/R). Carefully insert the tool, P/N 9512639 as shown, detach the primary catch and at the same time pull out the cables.

Fig 6: Identifying Cables

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to right-hand drive cars

Fig 7: Inserting Tool P/N 9512639

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to right-hand drive cars

Remove the cables from position 9, grey (GR), and position 11, yellow (Y). Carefully insert the tool, P/N 9512639 as shown, detach the primary catch and at the same time pull out the cables.

Fig 8: Identifying Cables

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to right-hand drive cars

Fig 9: Identifying Secondary Catch On Green Female Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to right-hand drive cars

Remove the secondary catch on the large green female connector. Carefully prize out the catches at the sides and move them forward. Pull out the catch.
Now change positions on the same cables in the connector, as those in the steps above for the male connector (1-3, 9-11).
Reinstall the secondary catch.