Replacing the front right brake pipe

Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and holder

Fig 1: Front Right Brake Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Open the holder.

Remove the brake pipe from the car

Fig 2: Pipe From Bracket & Front Cross Member Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the car. Remove:

Separate the brake pipe and brake hose at the bracket (3).

Counterhold the brake hose so that it does not twist.

Remove the brake pipe from the car.

Install the new brake pipe

Fig 3: Brake Pipe Clips In Front Cross Member

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

The new brake pipe must be bent into the correct shape when installing.

This is important otherwise the pipe may be subject to stresses when it is in place.

Install:

the brake pipe between the ABS hydraulic modulator and the bracket, left-hand side (1)
the brake pipe in its clips in the front cross member (2)
the front cross member with the screws.

Tighten the cross member. Tighten to 25 Nm .

Install the ABS line in its clips.

Lower the car.

Tighten the brake pipe on the brake hose. Tighten to 17 Nm .

Install the brake pipe in the ABS hydraulic modulator

Fig 4: Front Right Brake Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Tighten to 17 Nm .

Install:

the brake pipe in its holder. Open the holder
the integrated relay / fusebox. See Install the integrated relay / fusebox and ABS unit connector
the air cleaner (ACL) housing. See Install the air cleaner (ACL) housing .