Installing the servo cylinder on the transmission
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
The strainer on the piston must come into the opening on the left in the transmission.
Apply petroleum jelly to the O-ring. Use Volvo Genuine parts petroleum jelly (P/N 116 1151-4).
Install the piston in the housing. Hold the piston in position by hand. Check that the strainer is opposite the opening on the left hand side.
Slide the cover up towards the piston. Lower the piston towards the cover. Press the piston down into the cover using your fingers so that the O-ring cannot be seen on the piston.
Install the screws. Hand tighten the screws (secure the cover so that all the screws are aligned).
Tighten the screws. Tighten to 25 Nm .