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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Transmission - Removal, Replacement And Installation - 1 Of 2 >> Transmission, Automatic (Ambulance; 2001-2002) >> Control system, replacing >> Finishing >> Installing components

Installing components

Fig 1: Identifying Sub-Frame Mounting Screws
GLL142615Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the spacer.

Position 9985972 under the left-hand side of the sub-frame.

Press the frame up against the car body. Install 2 x M14 new  screws to the sub-frame. Lubricate the threads. Tighten. See: Summary of tightening torques for specific components . Install the support plate screws at the same time.

Right-hand side: 

Position the mobile jack under the right side of the sub-frame. Press the frame up. Install 2 x M14 new  screws in the same way as on the left-hand side. Remove the jack.

Finally tighten the four frame screws. See: Summary of tightening torques for specific components .

Tighten the support plates. See: Summary of tightening torques for specific components .

Fig 2: Locating Fasteners For Steering Gear, Front Engine Pad, And Torque Rod Mounting
GLL109347Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

Press the power steering line into the holders on the sub-frame.

Fig 3: Identifying Anti-Roll Bar Link
GLL148538Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the anti-roll bar link on the anti-roll bar.

Use a new  nut.

Tighten. See: Summary of tightening torques for specific components .

CAUTION:

Use a Torx wrench (1) as a counterhold. Do not damage the boot.

Fig 4: Identifying Collision Protection Over Steering Gear
GLL109214Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE:

Applies only to right-hand drive vehicles.

Install the screws for the collision protection system. Tighten. See: Summary of tightening torques for specific components .

Fig 5: Locating Heated Oxygen Sensor Power Supply Cable Bracket
GLL109346Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

NOTE:

Applies only to right-hand drive vehicles.

Ensure that the brake pipe is pressed into place in its holder.

Tighten the member. See: Summary of tightening torques for specific components .

Fig 6: Locating Cable Conduit And Ground Lead Bracket Screws On Sub-Frame
GLL109345Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

NOTE:

Only applies to vehicles with parking heaters:

Install: 

Fig 7: Identifying Lifting Beam 9995716 And Lifting Hook 9995460
GLL109331Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: