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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Transmission - Removal, Replacement And Installation - 1 Of 2 >> Auxiliary Transmission, Bevel Gear And Overdrive (B5254T2, Aw50/51 AWD; 2004-2006) >> Bevel gear >> Installation >> Only D5244T/T2

Only D5244T/T2

Fig 1: Identifying Charge Air Hose And Clamps
GLL159796Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the charge air hose.

Tighten the hose clips.

Fig 2: Identifying Charge Air Pipe And Screws
GLL159794Courtesy of VOLVO CARS OF NORTH AMERICA.

Install screws for the charge air pipe and tighten.

Fig 3: Identifying Vibration Damper (2 Of 2)
GLL158583Courtesy of VOLVO CARS OF NORTH AMERICA.

When replacing the bevel gear, transfer the oscillation damper to the new bevel gear. On some markets there is a bracket for the engine block heater. This bracket must also be transferred. Install two washers between the bevel gear and bracket on the lower stud (see spare parts catalog). Install the oscillation damper.

Fig 4: Identifying Vibration Damper (1 Of 2)
GLL158584Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the vibration damper.

Fig 5: Locating Nuts At Junction Between Turbo And Exhaust Pipe
GLL159795Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the exhaust pipe on the turbo with new gasket.

Use new nuts. Torque tighten to 30 Nm.

Install the bracket. Torque tighten to 24 Nm.



Fig 1: Identifying Heat Deflector Plate
GLL159789Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the heat deflector plate