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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Transmission - Removal, Replacement And Installation - 1 Of 2 >> Auxiliary Transmission, Bevel Gear And Overdrive (Ambulance; 2003-2004) >> Pinion seal bevel gear, replacing >> Installation >> Installing the flange on the pinion

Installing the flange on the pinion

Fig 1: Identifying Pinion Flange, Tool 999 7058 And 999 5652
GLL109954Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the flange as marked, see Removing the nuts for the bevel gear flange .

If necessary, use press tool 9995504 .

Installing a new nut in the carrier 

Install a new lubricated nut  .

NOTE:

There must be no axial play.

Tighten to 180-200 Nm  . Use counterhold 9995652 with adapter 9997058 .

NOTE:

Do not exceed 200 Nm. The forces on the pinion's bearing may become too great, causing bearing failure.