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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Transmission - Removal, Replacement And Installation - 1 Of 2 >> Auxiliary Transmission, Bevel Gear And Overdrive (Ambulance; 2001-2002) >> Replacing the pinion seal for the bevel gear >> Installation >> Installing the flange on the pinion

Installing the flange on the pinion

Fig 1: Installing Flange On Pinion
GLL109837Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the flange as marked, see Removing the nuts for the bevel gear flange .

If necessary, use press tool 9995504 .

Installing a new nut for the flange 

Install a new lubricated nut  .

NOTE:

There must be no axial play.

Tighten to 180-200 Nm  . Use counterhold 9995652 with adapter 9995759 .

NOTE:

Do not exceed a tightening torque of 200Nm. The forces on the pinion bearing may become too great, causing it to seize.