Automatic Transmission (Aw50/51 AWD And Aw55-50/51SN) - Removal And Installation
- Transmission
- Transmission, removing
- Notes
- Disconnecting the battery lead
- Draining coolant
- Removing engine compartment components
- Removing components from the transmission.
- Removing the vacuum pump from the cylinder head for the engine
- Removing the exhaust gas recirculation (EGR) cooler assembly
- Removing the gearbox mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the drive shaft from the gearbox
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the transmission
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox/engine
- Removing the gearbox
- Transmission, installing
- Notes
- When replacing with a new transmission
- Checking before installing
- Adjusting the position of the transmission and engine
- Checking / replacing the torque converter
- Installing and tightening the screws for the transmission
- Installing the bracket for the transmission end
- Installing the chain hosing and bevel gear
- Pay attention to the following when installing propeller shaft
- Installing the propeller shaft
- Installing the torque converter screws
- Installing the heated oxygen sensor (HO2S) connectors to the bracket on the transmission
- Lifting the engine and transmission to the horizontal position
- Installing the oil pipe at the transmission
- Installing the engine mounting together with the bracket and the splash guard
- Preparations for installing the sub-frame
- Installing the sub-frame
- Installing the right engine pad
- Installing the screw for the rear engine pad through the steering gear
- Installing the drive shaft in the transmission, both sides
- Installing the drive shaft in the wheel hub, both sides
- Installing the anti-roll bar link to the spring strut
- Installing the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Installing the front cross member
- Installing the screw for the front engine pad and the torque rod mounting in the transmission
- Remove the lifting beam and the lifting hook from the engine and the vehicle
- Installing the clamp for the oil pipe
- Installing the screws in the transmission and engine
- Installing the starter motor
- Installing the dip stick pipe in the transmission
- Installing the hose for the heater pipe
- Installing the gear selector cable on the transmission and lever
- Installing the upper torque rod
- Installing the air cleaner (ACL) housing
- Finishing work
- Filling the transmission with fluid
- Filling with transmission oil. There are 2 different methods. Method 1
- Filling with transmission oil. Method 2
- Checking water levels
- Installing the splash guards and the fender liner
- Checking the position of the tie rod in the steering gear
- Assembling the upper and lower steering shaft
- Checking the steering gear bearing in the boot at the firewall
- Installing the battery lead
- Programming the transmission control module (TCM)
- Test driving the vehicle
- Wire harness, control system, replacing
- Preparations
- Remove the air cleaner (ACL) housing
- Check the cable harness
- Remove the transmission cable from the bracket and from the lever on the transmission
- Remove the cable harness retainer
- Separate the connector
- Remove the socket and the cable harness
- Install the cable harness
- Install the cable harness retainer
- Assemble the connector
- Connect the connector to the transmission
- Install the transmission cable on the transmission
- Assembling the control system
- Installing the sub-frame and front suspension components
- Reinstall the sub-frame
- Install the steering gear / sub-frame components
- Install the nuts for the ball joint / control arm and anti-roll bar / link rod
- Install the heated oxygen sensor (HO2S) bracket
- Install the drive shaft screw
- Install the splashguard under the engine
- Remove the lifting beams and lifting hook
- Wiring harness / oil temperature sensor, replacing
- Notes
- Wiring harness / oil temperature sensor, replacing (AW55-50 -2000)
- Notes
- Removal
- Preparations
- Remove the transmission cable from the lever on the transmission
- Disassembling the large connector
- Removing the lever on the gear shift linkage rod
- Installing the lifting beam and lifting hook
- Lifting the car
- Removing the screw for the right drive shaft
- Removing the screws for the cable conduit and ground lead bracket on the sub-frame
- Removing the ball joint nuts (both sides)
- Removing the bracket for the cable for the heated oxygen sensor (HO2S)
- Removing the steering gear from the sub-frame
- Removing the screws from the sub-frame support brackets (both sides)
- Lowering the sub-frame
- Draining the transmission fluid
- Removing the control system cover
- Removing the cable harness
- Assembling the control system
- Installing the sub-frame and front suspension components
- Installing the sub-frame
- Installing components in the steering gear and sub-frame
- Installing the nuts securing the ball joint to the control arm and the anti-roll bar to the link rods
- Installing the bracket for the heated oxygen sensor (HO2S)
- Installing the screw for the drive shaft
- Installing components on the sub-frame
- Installing the splash guard under the engine
- Removing lifting beams and the lifting hook
- Assembling the connectors
- Installing connectors and wiring
- Installing the air cleaner (ACL) housing and connections
- Transmission, removing