Installing the pressure hose

Work the hose in by the steering gear.

Screw the nipple into the steering gear (use a new O-ring).

Press the front section of the hose up into the engine compartment.

Press into place:

the pipe in the clips on the sub-frame
the fuel line for the heater in the clips on the sub-frame.

Screw the screw clip onto the sub-frame.

Fig 1: Identifying Nipple Beside Steering Gear

Courtesy of VOLVO CARS OF NORTH AMERICA.

Tighten the nipple in the steering gear. Tighten to 25 Nm .

Applies only to All-wheel drive (AWD):

Installing the front propeller shaft

Check carefully that the mating surfaces on the propeller shaft and flange are clean.

If the same propeller shaft is to be reinstalled:

Install the propeller shaft using the marking made earlier
Use new screws
First tighten the screws crosswise. Tighten to 8 Nm . Then tighten to 30 Nm
Use counterhold 9995743 .

Install the return hose. See Replacing the return hose .

Tighten the screw clip on the sub-frame. Tighten to 10 Nm .

Install:

the pipe nipple in the pump. Tighten to 25 Nm
the lock bracket (2).

Tighten the screw (1). Tighten to 24 Nm

NOTE: There may be a gap (3) of a few millimeters between the pipe coupling and the power steering pump. Bend the bracket so that the twelve edged mounting on the bracket is on the nut.

Install the plastic charge air pipe over the engine (turbo charged engines only).

Remove the lock grip pliers from the feeder hose.

Carry out finishing work. See Replacing the return hose .