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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - Cleaning, Inspection And Adjustment >> Climate Units (1999-2006) >> Fuel pipe, auxiliary heater, additional insulation >> Removing the fuel pipe

Removing the fuel pipe

Fig 1: Identifying Fuel Pipe And Clip On Inside Right Part Of Subframe
GLL146627Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Identifying Fuel Pipe Lifted Out Of Clip
GLL145815Courtesy of VOLVO CARS OF NORTH AMERICA.

Lift the fuel pipe from the clip on the inside right part of the subframe and the top of the subframe below the belt pulley.

Fig 3: Identifying Front Subframe Clips
GLL145813Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 4: Identifying Subframe Clips
GLL145814Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut off the 4 tie straps on the front of the subframe. Cut away the tie straps only. Leave the clips in place.

Fig 5: Identifying Duct Released From Front Subframe
GLL146628Courtesy of VOLVO CARS OF NORTH AMERICA.

On certain vehicles, the duct for cool air to the control module box must be released from the clip (1) on the front of the subframe.