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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control Module (CCM) Diagnostic Trouble Codes - 1 Of 2 >> CCM-0002: Blower Fan Motor. Signal Too High (1999-2004) >> Signal too high >> Checking components and wiring

Checking components and wiring

CAUTION:

The blower fan motor power unit is very sensitive to short-circuits and excess current. Do not damage the power unit when taking readings.

Take readings with the power unit connector disconnected when checking the wiring.

Checking the engine cooling fan (FC) motor 

Check that the blower fan rotor can rotate freely in the climate control system and that nothing is blocking it. Check by hand whether the blower fan rotor can rotate freely.

Checking the wiring 

Check the ground lead between the power unit terminal #A4 and the ground terminal. Check for a short-circuit to supply voltage.

Check the control signal cable between control module terminal #A3 and power unit terminal #A1. Check for an open-circuit. Check for a short-circuit to ground.

Check the diagnostic signal cable between control module terminal #A2 and power unit terminal #A3. Check for a short-circuit to supply voltage.

NOTE:

If the battery voltage has been interrupted, the blower fan speed must be calibrated. First turn the blower fan speed control to maximum speed and then to minimum speed.

Remedy as necessary.

Other information: 

Fig 1: Connector, Green (16- Pin)
GLL104026Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Identifying Ohm Meter
GLL101042Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Connector, Black (2-Pin)
GLL104016Courtesy of VOLVO CARS OF NORTH AMERICA.