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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Ignition And Control Systems - Removal, Replacement And Installation >> Control System, Fuel Supply (B5254T2; 2005) >> Control module fuel pump (FP), replacing >> Removal >> Vehicles with fuel pump module located on fuel tank

Vehicles with fuel pump module located on fuel tank

Fig 1: Folding Rear Seat Backrest Forward
GLL153463Courtesy of VOLVO CARS OF NORTH AMERICA.

Open Luggage Compartment Lid/tailgate

Remove: 

Fold the rear seat backrest forward.

Remove the right side upholstery Upholstery, side cushion, replacing 

Remove the right part of the backrest

Use new bolt, 1 pc. M10.

Tighten with 50 Nm.

Fig 2: Identifying Child Seat Bracket
GLL162285Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove bracket for child seat from the floor.

Use new bolt and nut.

1 pc. M10, tighten with 50 Nm.

1 pc. M12, tighten with 80 Nm.

Move aside the insulating mat.

Fig 3: Identifying Right Floor Hatch Over Fuel Tank
GLL162296Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 4: Cable Harness Connectors By Wheel Housing/Sill And Fuel Pump
GLL162293Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect: 

Fig 5: Cutting Cable Harness
GLL162288Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut off the cable harness as shown. This is done to make it easier to remove the cable harness.

Remove the remaining part of the cable harness with connector.

Fig 6: Identifying Control Module Removal
GLL153466Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the car

Remove: 

Check that the fuel line is located in its clamps.