Replacing the throttle body (electronic throttle module): Installing

NOTE:

For tightening torques, see: Tightening torque

Installing the throttle body

Fig 1: Identifying Throttle Body And Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

Fig 2: Identifying Starter Motor, Bracket, Nuts And Bolt

Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the cable for the throttle body behind the bracket for the starter motor.

Install the screw in the cylinder block.

Tighten the nuts x 2 and the screw.

Install the connector and tie strap.

NOTE:

If the cable was not behind the bracket for the starter motor the cable must be connected along the cable duct using two tie straps.

Raise the car.

Remove the splashguard under the engine

Tighten the 4 x screws for the throttle body.

Lower the car.

Fig 3: Locating Engine Cooling Fan Shroud Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the fan shroud with the screws, x 4
the holder for the connector before the lower screw on the fan shroud (vehicle's) left hand side. Tighten the lower screws. Thread the 2 x upper screws
the fan connectors
the engine cooling fan relays in the holder
the evaporative emission system (EVAP) valve to the engine cooling fan shroud
the connector and holder on the right hand side of the engine cooling fan shroud
the tie strap around the cables
the hoses and cables in their clips/holders
the charge air hose for the charge air cooler
the relay holder, tighten the upper screws.

Installing the charge air pipe

Fig 4: Identifying Hose Clamp And Charge Air Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the charge air pipe on the throttle body.

Tighten the hose clip for the charge air pipe on the throttle body.

Install:

Turn the ignition key to position 2.

Connect the negative battery lead. Battery, disconnecting

Ordering and downloading software

NOTE:

After reprogramming the ETM the ECM must also be upgraded.

Finishing

Carry out a function check.

Set the clock.