Fitting Of Turbo Unit

Fig 1: Identifying Turbocharger And Pipe Fittings

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the turbo control hoses according to the earlier markings
• the turbo to the manifold with a new gasket
• the upper nuts at the turbo's connection to the manifold. Tighten
• the inlet hose to the inlet manifold on the turbo and tighten the hose clamp
• the screws, 2 pcs, to the oil delivery pipe. Use a new gasket. Tighten.
• the pipe screws for the upper coolant pipe. Tighten.

Raise the vehicle. See: Jacking points, body .

Fig 2: Identifying Turbocharger Oil Delivery Pipe And The Oil Return Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the lower screws, 2 pcs, between the turbocharger and manifold. Tighten
• the oil return pipe in the cylinder block with new sealing ring
• the screws, 2 pcs, to the oil return pipe in the turbocharger as well as new gasket. Tighten.
• the pipe screws for the lower coolant pipe. Use new copper washers. Tighten
• the pipe screws for the lower oil delivery pipe in the engine block. Use new copper washers. Tighten
• the clamp between the turbocharger oil delivery pipe and the oil return pipe. Tighten.