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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Intake And Exhaust System - Removal, Replacement And Installation >> Intake And Exhaust Manifold (B6284T; 1999-2001) >> Intake Manifold/Gasket, Replacing >> Removing The Intake Manifold/Gasket >> Finishing

Removing The Intake Manifold/Gasket: Finishing

Plug in the throttle body connector.

Install 

Fig 1: Identifying Lower Radiator Hose
GLL108791Courtesy of VOLVO CARS OF NORTH AMERICA.

Carefully lower the fan shroud. Align it with the holders at the sides of the radiator.

Tighten the two mounting screws.

Connect the engine cooling fan (FC) connectors.

Press the hose from the expansion tank down into the holders on the fan shroud.

Secure the wiring with tie straps as before.

Press the evaporative emission system (EVAP) valve into the holder on the fan shroud.

Fig 2: Identifying Injector Connectors Cover
GLL108809Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply Vaseline to the injector rings.

Hold the fuel rail in place. Press the fuel lines quick-release connector together until it "clicks".

Press down the fuel rail. Check that all injectors are correctly positioned.

Tighten the fuel rail to 10 Nm  using new screws  .

Plug in all injector connectors.

Fig 3: Engine And Stabilizer Brace
GLL108800Courtesy of VOLVO CARS OF NORTH AMERICA.

Install 

Turn down the air cleaner (ACL) intake manifold and locate against the sleeve connector above the air conditioning aggregate.

Test drive the engine.