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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Intake And Exhaust System - Cleaning, Inspection And Adjustment >> Crankcase Ventilation And Electronic Throttle Module (ETM) (B6284T; 1999-2001) >> Crankcase Ventilation And Electronic Throttle Module (ETM), Cleaning >> Removing

Crankcase Ventilation And Electronic Throttle Module (ETM), Cleaning: Removing

Fig 1: Identifying Dipstick Tube And Inlet Hose
GLL153029Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

The banjo nipple is located on the underneath of the intake manifold behind the mounting for the dip stick pipe.

Fig 2: Identifying Charge Air Hose, By-Pass Valve, Hose Clamp, And Connectors
GLL153689Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the 2 x connectors from the charge air hose between the charge air cooler (CAC) and the throttle body (TB).

Remove: 

Fig 3: Identifying Charge Air Pipe With Hose Clamp
GLL153645Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the hose clamp for the charge air pipe on the throttle body and the charge air cooler (CAC).

Remove the charge air pipe from the throttle body and the charge air cooler (CAC).

Fig 4: Identifying Throttle Body And Screws
GLL153610Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the 4 x screws for the throttle body.