Installing The Oil Pan

Fig 1: Applying Liquid Gasket To Oil Pan

Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply liquid gasket 116 1059-9  to the sump. Use roller 9511205 .

Fig 2: Applying Liquid Gasket To Oil Pan

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install 

• new O-rings
• the oil sump. Secure the oil sump loosely using a few screws
• the remaining screws loosely.

Fig 3: Oil Pan Screw Tightening Sequence

Courtesy of VOLVO CARS OF NORTH AMERICA.

Press the oil pan against the transmission. Tighten the screws (1), (2), (3) and (4). Tighten to 3 Nm  .

Tighten the screws (5). First tighten to 25 Nm  . Then tighten to 48 Nm  .

Tighten all screws in the oil pan joint. Tighten to 17 Nm  . Start at the transmission and continue forwards in pairs.

Connect the oil cooler to the sump. Use new O-rings.

Install the screw for the bracket for the fuel line.

Install: 

• a new oil filter
• the oil plug with a new gasket.