Installing The Timing Belt: Finishing

Fig 1: Identifying Vibration Damper Screws, Counterhold And Crankshaft Central Nut

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the auxiliaries belt around the pulley on the crankshaft.

Install

the rubber sleeve on the underside of the oil pump
the vibration damper. Use new screws . Tighten to 35 Nm . Angle-tighten 50° . Use the crankshaft center nut as a counterhold
the plastic nuts for the cover in the right-hand wing liner
the right front wheel. See Installing wheels .

Fig 2: Expansion Tank And Servo Reservoir

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lower the car.

the front timing belt cover.
For cars with chassis numbers 203779- , see Installing the front timing cover .

Tension the auxiliaries belt.

the expansion tank
the hose between the expansion tank and the radiator. Remove the lock grip pliers
the servo reservoir
the upper timing belt cover.

Applies only to B6xx4T engines:

Twist the intake pipe for the turbocharger for cylinders 1, 2 and 3 into position. Tighten the clamp.

Install the plastic hoses between the turbocharger (TC) and the charge air cooler and between the air cleaner (ACL) and the turbocharger (TC).

Tighten the hose clamps.

Fig 3: Engine And Stabilizer Brace

Courtesy of VOLVO CARS OF NORTH AMERICA.

the engine stabilizer brace. Tighten to 50 Nm
the screw holding the engine stabilizer brace to the bracket on the engine. Tighten to 80 Nm .