Installing The Camshaft Cover

Fig 1: Identifying Special Tool 999 5454

Courtesy of VOLVO CARS OF NORTH AMERICA.

• Lubricate the camshaft lobes, the camshaft bearing surfaces and the valve lifters
• Install the camshaft cover
• Install press tool 9995454 (2x).
• Tighten the camshaft cover screws alternately, keeping it parallel to the cylinder head using the press tools
• Install all the screws. Tighten the screws from the middle and outwards
• Remove the press tools.

Fig 2: Coolant Pump Inlet Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the variable valve timing (VVT) solenoid. Use a new gasket.
• the spark plugs. Tighten. See Summary of specific components and tightening torques
• the hose for water-heated crankcase ventilation to the thermostat housing. Tighten the clamp.

Connect the connector for the engine coolant temperature (ECT) sensor.

Install the inlet pipe for the coolant pump on the cylinder head. Use a new gasket.

Tighten the screw for securing the coolant pump inlet pipe to the cylinder block.