LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - Cleaning, Inspection And Adjustment >> Valve Clearance (B6284T; 6294S; 2000-2001) >> Valve Clearance, Setting / Adjusting >> Preparation

Valve Clearance, Setting / Adjusting: Preparation

Remove the cable from the battery negative terminal. First read Battery, disconnecting .

Check the valve clearance according to Checking valve clearance .

NOTE:

Make a note of the valve clearance in the inspection form

Fig 1: Expansion Tank
GLL108928Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove (B6284T) 

Remove (B6294S) 

Remove (common) 

Lift up the brake fluid reservoir.

Disconnect the ABS sensor connector.

Place the brake fluid reservoir over the engine.

WARNING:

Ensure that no fluid is spilled on the engine. It is extremely flammable

Disconnect the connector for the level sensor in the expansion tank.

Lift up and place the expansion tank on top of the engine.

Fig 2: Crankshaft And Camshafts Markings
GLL100846Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove 

Position the upper timing cover.

Turn the crankshaft clockwise until the markings on the crankshaft belt pulley and the timing belt pulley are aligned with the markings on the oil pump and the upper timing cover.

Remove the upper timing cover.

CAUTION:

Crankshaft and camshafts must not  be turned more than is stated in the method description. If the shafts are turned in any other way the valves may be damaged.