LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> Drive Shaft, CV Joint (B6284T, 4T65EV-Gt; 1999-2001) >> Boot CV joint housing, replacing >> Replacing the right drive shaft pilot bearing >> Replacing the boot

Replacing the boot

NOTE: Only when replacing the pilot bearing

Knock of the joint's inner track 

Fig 1: Positioning Drift Between Snap Ring Wings
GLL109796Courtesy of VOLVO CARS OF NORTH AMERICA.

Secure the shaft in a vice.

Position a drift between snap ring wings. Knock of the joint inner cone. Modify the drift according to Modifying the drift .

Remove the old boot from the shaft. Install a new one 

Fig 2: Tapping Inner Bearing Track On To Joint Using Drift 999 2413
GLL109797Courtesy of VOLVO CARS OF NORTH AMERICA.

Check the inner track snap ring. Replace if necessary.

Tap the inner bearing track on to the joint. Use drift 9992413 .

Check that the snap ring is seated in its groove.

Checking and inspection 

Fig 3: Identifying Inner Drive Shaft Components
GLL109778Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the inner drive shaft components thoroughly.