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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Wheel Brake - Removal, Replacement And Installation >> Front Wheel Brake (1999-2006) >> Replacing the front brake calipers >> Installation >> Install the brake pads and brake caliper

Install the brake pads and brake caliper

Fig 1: Brake Caliper Assembly
GLL104411Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

Install the locating pins (2) in the brake caliper 

Check the rubber sleeves of the locating pins. Replace if necessary.

Lubricate the locating pins using grease, P/N 1161325-4.

Insert the locating pins into the rubber sleeves. The pins should slide into the sleeves easily.

Tighten the locating pins. Tighten to 30 Nm  . Install the protective caps and the securing spring (3).

Tighten the brake hose in the caliper. Tighten to 18 Nm 

Check the brake hose 

Ensure that the brake hose is not twisted. If necessary alter the hose at the other end (brake pipe end).

NOTE: If the brake hose is twisted it may rub against the tire, rim or wheel arch. This could cause the circuit to fail.