Brake Components - Removal And Installation

• Brakes
  • Brake pads rear, replacing
    • Notes
    • Preparations
    • Removing brake pads
    • Cleaning the brake caliper
    • Checking the brake disc
    • Installation
      • Notes
      • Lubricating the sliding surfaces
      • Installing the brake pads
      • Finishing
    • Brake disc rear, replacing
      • Notes
      • Preparatory work
      • Removal
        • Notes
        • Cleaning and checking
      • Installation
        • Notes
        • Installing the brake disc and caliper holder
      • Finishing
        • Notes
        • Adjusting the parking brake
    • Parking brake, adjusting
      • Notes
      • Removal
        • Removing the panel
        • Adjusting the parking brake
      • Installation
        • Installing the panel
    • Parking brake self-adjustment, resetting
      • Notes
      • Removal
        • Removing soundproofing panels
        • Removing the OBDII bracket
        • Removing the relay box
        • Removing the parking brake pedal
        • Reset the parking brake to the zero position
      • Installation
        • Notes
        • Resetting the parking brake
        • Installing the parking brake pedal
        • Finishing
        • Installing the relay box in the passenger compartment
        • Installing the OBDII bracket and soundproofing panel
  • Brake pipe from hydraulic unit / front wheel / junction, replacing
    • Preparation
      • Disconnect the battery lead
    • Preparations when replacing brake pipes (applies to all brake pipes)
      • Switch off the ignition. Collect the brake fluid
      • Removing the integrated relay / fusebox
    • Brake pipe left front, replacing
      • Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and the clips
      • Remove the brake pipe from the car
      • Install the new brake pipe
      • Install the brake pipe in the ABS hydraulic modulator
    • Brake pipe right front, replacing
      • Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and holder
      • Remove the brake pipe from the car
      • Install the new brake pipe
      • Install the brake pipe in the ABS hydraulic modulator
    • Front-rear brake pipe to the rear junctions, replacing
      • Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and holder
      • Remove the brake pipe from its clips by the side member
      • Remove the brake pipe from its clips
      • Install the new brake pipe
      • Installing the brake pipe, continued
      • Install the integrated relay / fusebox and the connector for the ABS unit
  • Brake pipe master cylinder / ABS unit, replacing
    • Notes
    • Preparation
    • Removal
    • Removing the air cleaner (ACL) housing
    • Removing the integrated relay / fusebox
    • Removing the brake pipes between the master cylinder and ABS unit
    • Installation
      • Installing the brake pipes
      • Installing the integrated relay / fusebox on the bracket
      • Installing the air cleaner (ACL) housing
      • Bleeding the brake system
      • Checking for air in the system. Checking for brake fluid leaks
  • Pedal sensor power brake booster, replacing
    • Notes
    • Preparatory work
    • Removal
      • Removing pedal position sensor
    • Installation
      • Installing pedal position sensor
  • Power brake booster, replacing
    • Notes
    • Removal
      • Remove the cross member between the wheel arches
    • Preparations for removing the power brake booster
    • Remove the master cylinder
    • Remove the nuts for the power brake booster at the pedal box
    • Remove the splash guard under the engine
    • Remove the mounting screw for the cable conduit
    • Remove the three cross members under the car
    • Remove the locking screw and lock from the steering gear
    • Cars with passenger compartment heaters
      • Overview
      • Install the passenger compartment heater
      • Install the splashguard under the engine
    • Preparations for removing sub-frame screws
    • Lower the sub-frame
    • Lower the car. Remove the power brake booster
    • Installation
      • Transfer the terminals and seals to the new power brake booster
      • Install the power brake booster with the terminals for the check valve
      • Tighten the power brake booster
      • Install the master cylinder
      • Install the connections on the master cylinder
      • Lift the sub-frame
      • Install the steering components
      • Secure the sub-frame
      • Install the cross members
  • Power brake booster (DSTC), replacing
    • Notes
    • Removal
      • Remove the cross member between the wheel arches
    • Preparations for removing the power brake booster
    • Remove the master cylinder
    • Remove the nuts for the power brake booster at the pedal box
    • Remove the splash guard under the engine
    • Remove the mounting screw for the cable conduit
    • Remove the three cross members under the car
    • Remove the locking screw and lock from the steering gear
    • Cars with passenger compartment heaters
      • Overview
      • Install the passenger compartment heater
      • Install the splashguard under the engine
    • Preparations for removing sub-frame screws
    • Lower the sub-frame
    • Lower the car. Remove the power brake booster
    • Installation
      • Transfer the terminals and seals to the new power brake booster
      • Install the power brake booster with the terminals for the check valve
      • Tighten the power brake booster
      • Install the master cylinder
      • Install the connections on the master cylinder
      • Lift the sub-frame
      • Install the steering components
      • Secure the sub-frame
      • Install the cross members
  • Pressure sensor, master cylinder, replacing
    • Preparations for replacing the pressure sensor on the master cylinder
    • Removal
      • Preparations for checking the pressure sensor
      • Checking pressure sensor
      • Preparations before replacing the pressure sensor
      • Replacing the pressure sensor
    • Installation
      • Installing the pressure sensor
      • Checking the pressure sensors visually
      • Bleeding the brake system
      • Airing
      • Checking the brakes
      • Relay box - air cleaner (ACL) housing
      • Air cleaner (ACL)
    • Master cylinder, replacing
      • Notes
      • Preparatory work
      • Removal
        • Removing the torque rod
        • Disconnecting the connectors
        • Removing the brake pipe
        • Removing the master cylinder
      • Installation
        • Notes
        • Installing the master cylinder
        • Installing the brake pipes
        • Installing the connectors
        • Installing the torque rod
      • Brake fluid reservoir, replacing
        • Preparations
        • Remove the cross member
        • Install the brake fluid reservoir
      • Finishing
  • Reconditioning front brake calipers
    • Notes
    • Collect the brake fluid
    • Remove the securing spring and locating pins
    • Remove the brake caliper and brake pads
    • Remove the piston from the brake caliper
    • Cleaning and inspection
    • Install the piston in the brake caliper
    • Install the brake caliper
    • Pressure test the brake system