LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Exterior Trim, Glass, Weatherstrips - Removal, Replacement And Installation >> Glass And Weather-Strip For Windshield And Rear Windshield (1999-2006) >> Rear Windshield, Replacing >> Rear window installation

Rear window installation

For handling PUR on the body flange, see PUR on body flange .

Fig 1: Cleaning Remaining Adhesive
GLL110004Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the surface of the window where the PUR glue is to be applied using H cleaner (black cap).

Fig 2: Cleaning Area On Window
GLL110003Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply the glass activator (yellow cap) onto the surface of the window where the PUR glue is to be applied.

Fig 3: Cleaning Remaining Adhesive
GLL110004Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply the glass primer (green cap) onto the surface of the window where the PUR glue is to be applied.

Apply plenty of it but do not permit it to run.

Allow the primer to dry until the surface is matt.

Fig 4: Locating Spacers
GLL104934Courtesy of VOLVO CARS OF NORTH AMERICA.

The spacers (1) are glued on the window.

The spacers (2) are integrated in the strip on the window.

Apply PUR-RIM activator (blue cap) to the remaining PUR bead on the body flange.

Load the PUR gun.

Use the white nozzle.

Apply glue to the window or on the body flange.

Fig 5: Electrically Heated Rear Window, TV Antenna And Radio Antenna Connectors
GLL104935Courtesy of VOLVO CARS OF NORTH AMERICA.

Take care that the PUR glue does not soil the connections for:

It does not matter if connections 4 and 5 are reversed.

They use the same circuit in the window.

Install the window.

Secure to the roof with a few strips of tape so that the window does not slide down.

Connect the contacts.

Reinstall the removed components.