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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors And Lids - Removal, Replacement And Installation >> Sun Roof (1999) >> Mechanical cable sun roof, replacement >> Removing mechanical cable

Removing mechanical cable

Fig 1: Identifying Stop Plug Removal
GLL104867Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the stop lug by pulling it straight up.

HINT: There is a catch on the underside. 

Bend out the stop lug.

Fig 2: Identifying Screws
GLL104869Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull the entire slide assembly backwards.

Grip the front edge.

Fig 3: Identifying Drive Plate Removal
GLL104870Courtesy of VOLVO CARS OF NORTH AMERICA.

Slide the mechanism out far enough that the drive plate can pass it when it is angled outwards.

NOTE:

This can become gradually more difficult due to the burrs at the stop screw holes.

Remove the cable and the drive plate. Pull straight out until the entire cable is out.

Replace the cables.

Fig 4: Identifying Drainage Section Removal
GLL104868Courtesy of VOLVO CARS OF NORTH AMERICA.