LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Body & Frame >> Seats >> Seats & Interior - Removal, Replacement And Installation >> First Generation Power Seats (2000-2004) >> SIPS airbag >> Replacing SIPS bag

Replacing SIPS bag

Remove: 

Fig 1: Identifying Five Half Moon Clips At Bottom Edge Of Backrest
GLL110057Courtesy of VOLVO CARS OF NORTH AMERICA.

Fold the backrest or position the backrest in the forward folded position.

Slacken off tension in lumbar support.

Remove the five half moon clips at the bottom edge of the backrest.

Remove seat upholstery as far as the first lateral channel: two half moon clips from each front-rear channel.

Remove seat upholstery three half moon clips in the first lateral channel.

Remove upholstery one half moon clip per side of the front-rear channel up to the upper lateral channel.

Fig 2: Identifying Spring
GLL110045Courtesy of VOLVO CARS OF NORTH AMERICA.

Release two elastic attachments in the inside/rear side of the backrest.

Pull up the backrest upholstery.

Bend out and expose the protective pad on the side where the SIPS is located.

Fig 3: Identifying Removal Of Airbag Screws On Inside Of Backrest Frame
GLL110044Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the two screws holding the SIPS bag to the inside of the backrest frame.

Pull the SIPS bag downwards and bend it slightly forward.

Remove the bag.

Fig 4: Identifying Cable Tie
GLL110047Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut cable tie.

Fig 5: Identifying Half Moon Clips From Rear Edge Of Underside
GLL110048Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut two tie straps.

Release the wiring.

Replace the SIPS bag.

Install: 

In reverse order.

The SIPS screws should be torqued to 6 Nm  (4.43 lb. ft).