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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Accessories & Equipment >> Infotainment >> Media, Communication And Navigation - Symptom Related Diagnostic Procedures >> Checking Interference From Solenoid (1999) >> Checking interference from solenoid >> Radio interference from solenoid in gear selector assembly

Radio interference from solenoid in gear selector assembly

Removing the center console 

Fig 1: Identifying Soundproofing Panel
GLL104999Courtesy of VOLVO CARS OF NORTH AMERICA.

Move the front seats to the rearmost positions.

Remove the side panels.

Turn the screw 1/4 of a turn.

Fold out the panel by the screw.

Pull the panel backwards (see the arrow in the illustration) to remove it.

Removing the gear selector lever boot and the connector 

Fig 2: Grasping Boot And Lifting It Straight Up To Remove Panel
GLL105004Courtesy of VOLVO CARS OF NORTH AMERICA.

Hold the boot. Lift the boot straight up to remove the panel.

Remove the ashtray from the rear edge of the center console.

Remove the ashtray holder (press the two catches inwards).

Take out the holder.

Remove and separate the connector for the 12V socket from the holder.

Remove and separate the connector for the handset from the holder (if applicable).

Separating the panel and top panel 

Fig 3: Identifying Panel & Gear Selector Lever Boot Removal
GLL105018Courtesy of VOLVO CARS OF NORTH AMERICA.

Press in the four catches.

Remove the panel from the top panel for the gear selector lever boot.

Removing the panel (1) over the parking brake lever 

Fig 4: Identifying Catch Pressed In With Screwdriver
GLL104977Courtesy of VOLVO CARS OF NORTH AMERICA.

Open the cover for the center console armrest.

Press in the catch. Use a screwdriver.

Lift the panel upwards and forwards.

Remove the rubber hand brake handle cover.

Remove the handbrake boot.

Removing the center console 

Fig 5: Identifying CD Rack & Center Console Locker
GLL105014Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Removing the center console 

Fig 6: Identifying Center Console Pushed Forward
GLL105016Courtesy of VOLVO CARS OF NORTH AMERICA.

Move the gear selector lever forward.

Apply the parking brake. If necessary release by adjusting (see the method in VIDA under replacing brake shoes).

Bend out the rear edge of the center console.

Carefully move the console forward past the parking brake lever.

Lift out the center console.

Removing the transmission cable 

Fig 7: Removing Mechanical Cable Lock From Gear Selector Lever Using Pliers
GLL106518Courtesy of VOLVO CARS OF NORTH AMERICA.

Move the gear selector to position P. This is to access the cable locking.

Remove the mechanical cable lock from the gear selector lever. Use pliers to pull off the lock from the bushing (see the arrow in the right-hand inset illustration).

Pull the locking plate, that holds the solenoid, straight up from the mounting. See the arrow in the left hand inset illustration.

Removing the solenoid from the gear selector assembly 

Fig 8: Identifying Installation Of Solenoid
GLL106519Courtesy of VOLVO CARS OF NORTH AMERICA.

Press the connector (at the left-hand arrow) straight out of the gear selector assembly, to the right-hand side.

Remove the tape holding the wiring. Pull the wiring out of the cut-out in the gear selector assembly.

Carefully pull the solenoid, with its wiring, out of the gear selector assembly. It is only possible to pull the wires far enough to turn the solenoid (see right-hand arrow).

Remove the diode 

Fig 9: Identifying Diode Removal
GLL111325Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the diode positioned between the cable terminals on the underside of the solenoid.

Cut as close to the cable terminals as possible.

NOTE:

The solenoid wire cannot be extended as far as shown in the drawing.

Trimming the gear selector assembly 

Fig 10: Identifying Trimming Of Gear Selector Assembly
GLL111324Courtesy of VOLVO CARS OF NORTH AMERICA.

Check if the illustrated shaded section of the gear selector assembly is left at the rubber pad end of the solenoid.

Trim the remaining section from the gear selector assembly (if applicable) to prevent the solenoid getting stuck in the gear selector assembly.

Installing the solenoid 

Fig 11: Identifying Installation Of Solenoid
GLL106519Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the solenoid in gear selector assembly.

Secure the solenoid using the locking plate.

Pull up the connector. Press the connector into place in the gear selector assembly.

Position the wiring in the groove in the gear selector assembly.

Tape the wiring in position.

Installing the transmission cable 

Fig 12: Identifying Mechanical Cable Lock Installed Onto Bushing On Mechanical Cable
GLL106520Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the mechanical cable lock onto the bushing on the mechanical cable.

Press the mechanical cable into place on the gear selector assembly.

Check that the mechanical cable is secure.

Installing the center console 

Fig 13: Identifying Center Console Installation
GLL105017Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply the parking brake.

Tilt the center console over the gear selector lever.

Locate the parking brake lever in its cut-out.

Fold the bracket down.

Installing the center console 

Fig 14: Identifying CD Rack & Center Console Locker
GLL105014Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull up the front edge of the console.

Secure the console in its mountings.

Tighten the screws to 10 Nm.

Install the CD rack.

Install the coin holder (if applicable).

Adjust the parking brake if necessary (see the method in VIDA under replacing brake shoes).

Installing the cover panel 

Fig 15: Identifying Parking Brake Lever Panel Installation
GLL105006Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the parking brake lever boot.

Install the parking brake handle cover.

Installing the cover panel and the connector 

Fig 16: Identifying Gear Selector Lever Boot & Panel Installation
GLL104994Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the cover panel over the top panel for the boot. Press together.

Fold in the front edge of cover panel.

Press the cover panel down into the center console.

Connect the connector on the ashtray panel.

Connect the removed connectors.

Reinstall the center console panel.

Install the ashtray.

Installing the side panels 

Fig 17: Identifying Panels Secured Properly
GLL105005Courtesy of VOLVO CARS OF NORTH AMERICA.

Locate the side panels in their mountings.

Press the panels forward to secure them properly.

Turn the locking screw 1/4 turn.

Final check 

Check the operation by tuning in the relevant AM station. Test drive the car to verify the result.