Applies to cars up to and including model year -2004 (CH-424999)

Fig 1: Open Lock On Fuse Holder And Fold Fusebox Holder Forward To Lift Out Of Its Mountings

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Remove the rear electronic module (REM) by opening the catch (1) on the top of the module. Tip the module forward and lift it out of the mountings (2).

Fig 2: Position Green Connectors And Red/White Single Cable With Larger Cable Terminal And Securing With Foam Tape

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Position both green connectors on the short cables and the red/white (R/W) single cable with the smaller cable terminal, backwards along the cable. Insulate and secure them by the cable with foam tape from the kit so that they do not make contact with the chassis. The single cable with the larger cable terminal and the long cable with green connector must be loose.

Fig 3: Locating Fuse Holder 10

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Connect the red/white (R/W) single cable with the larger cable terminal to fuse socket 10 on the fuse holder.
Install a 10A fuse in fuse holder 10.
Reinstall the electronic module.

Fig 4: Press In Catches On Rear Brown Connector, Turn Up Lock Arm, And Pull Out Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to cars from model year 2005- (CH 390000-)

Press in the catch on the rear brown connector in the cargo compartment fuse holder. Turn up the lock arm as far as possible and pull out the connector.

Fig 5: Pull Apart Sides Of Holder For Connector And Pull Out Connector

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Carefully pry apart the sides of the connector holder in the ends so that the connector can pass by the retaining hooks.
Pull out the connector.

Fig 6: Position Green Connectors And Red/White Single Cable With Larger Cable Terminal And Securing With Foam Tape

Courtesy of VOLVO CARS OF NORTH AMERICA.

Position both green connectors on the short cables and the red/white (R/W) single cable with the larger cable terminal, backwards along the cable. Insulate and secure them by the cable with foam tape from the kit so that they do not make contact with the chassis. The single cable with the smaller cable terminal and the long cable with green connector must be loose.

Fig 7: Connect Pre-Routed Red/White Cable To Position 8 In The Connector

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Connect the red/white (R/W) single cable with the smaller cable terminal to position 8 in the connector.
Reinstall the connector in the holder and reinstall the whole unit in the fuse holder.

Fig 8: Mounting Plate Centered On Underside Of Console

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Take the mounting plate and console from the kit.
Align the mounting plate centered on the underside of the console as shown and mark out the four holes to be drilled.
Drill out the holes. Use a 6 mm (15/64) diameter drill bit.
Deburr the hole edges and apply anti-corrosion agent to them.

Fig 9: Mounting Plate And Screws

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Take the mounting plate, Jukebox, four M4 screws, four M4 lock nuts, four plate washers, four plastic washers and four plastic sleeves from the kit.
Install the Jukebox with the front facing the mounting plate's bent edge with the bent edge down as shown.

Fig 10: Mounting Plate Installed

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Take four M5 screws, four washers and four M5 nuts from the kit and tighten the mounting plate with the Jukebox on the inside of the console's lower edge.

Fig 11: Identifying Spring Clips

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Take two spring clips from the kit and install them in the two holes in the left-hand rear side member.

Fig 12: CD-ROM Reader Bracket And Screw

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Install the small bracket (1), designed for the Jukebox console, in the rear crossmember under the left-hand rear lamp. Use screw (2) from the kit.

Fig 13: Adapter Cable And Rear Edge Of Jukebox

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Take the adapter cable from the kit and connect to the corresponding socket in the rear edge of the Jukebox.

Fig 14: Brown Ground Cable

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Connect the long cable with green connector and DIN cable to the adapter cable on the Jukebox.
Connect the brown ground cable (1) with matching cable on the jukebox.
Collect any excess cable and clamp it in by the existing cable harnesses by the fuse holder with a tie strap from the kit.

Fig 15: Console Screws

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Take two screws (there are two screws in the console) from the kit and tighten the console with Jukebox to the body. Torque tighten the screws to 10 Nm (7.5 lbf. ft.) .