Apply To The S40 Ch 80923-

Fig 1: Routing Cable Harness With Grey Connectors

Courtesy of VOLVO CARS OF NORTH AMERICA.

Route the cable harness with the two large grey connectors down in front of the central electronic module (CEM), inside the carpet to the left, along the right-hand side of the centre console, up along this and out where the media player was fitted. The whole of the excess length of cable with the long foamed cable harness shall be located inside the carpet on the right-hand side of the center console.
Bind in the loose connectors and fuse holder with foam tape from the kit to avoid rattling.

Applies to right-hand drive cars

Fig 2: Identifying Secondary Catch On Grey Connector In Cable Harness

Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the secondary catch on the grey connector in the cable harness which was routed up in the previous step, press the catch down in the centre of the lower edge and pull the catch out against the stop. Use the tool, P/N 9512639.

Fig 3: Removing Catch

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the catch by pressing it down in the centre of the top edge until the small lug on the top is free, and prize it out.

Applies to right-hand drive cars

Fig 4: Inserting Tool P/N 9512639

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the cables from position 4, yellow (Y), and position 5, grey (GR). Carefully insert the tool, P/N 9512639 as shown, detach the primary catch and at the same time pull out the cables.

Fig 5: Identifying Places Changed On Cables

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 6: Removing Cables

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the cables from position 11, yellow/red (Y/R), and position 12, grey/red (GR/R), in the same way as in the step above.

Fig 7: Identifying Places Changed On Cables

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 8: Identifying Secondary Catch On Grey Female Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to right-hand drive cars

Remove the secondary catch on the grey female connector. Carefully prize out the catches at the sides and move them forward. Pull out the catch.
Now change positions on the same cables in the connector, as those in the previous steps for the male connector (4-5, 11-12).
Reinstall the secondary catch.

Fig 9: Identifying Grey Connectors

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies to all models

Connect the grey connector (1) in the routed cable harness to the corresponding socket in the media player.
Connect the grey connector (2) in the routed cable harness to the grey connector (3) which was detached from the media player.
Plug the remaining connectors which where detached into the media player.
Reinstall the media player and secure it.