Applies To Cars With Loudspeaker Grilles

Fig 1: Identifying Ventilation Outlet Removal

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the ventilation outlet by carefully inserting special tool 9995919 between the ribs and carefully pulling up the four catches on the lower edge.
Carefully pry using a weatherstrip tool.

NOTE:

Pay particular care to the dashboard and the outlet ribs; these can easily be damaged. The outlet is mounted very firmly.

Fig 2: Identifying Warning Flasher Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Unplug the connector for the warning flashers and move the unit aside.

Fig 3: Identifying Template Kit

Courtesy of VOLVO CARS OF NORTH AMERICA.

Take the template from the kit. Cut along the outer lines.

Fig 4: View Of Template To Loudspeaker Grille

Courtesy of VOLVO CARS OF NORTH AMERICA.

Tape the template to the loudspeaker grille.

Illustrations A and B

Fig 5: View Of Template In Position

Courtesy of VOLVO CARS OF NORTH AMERICA.

Cover the opening to the air ducts with paper to avoid chips filling into these.
Spread out a piece of paper inside the dashboard to catch the shavings. Drill square to the loudspeaker grille where the holes are to be positioned.
Choose LHD on the drilling template and carefully pre-drill the holes according to the template using a Ø3 mm (1/8") drill bit. Continue to drill through the console to the loudspeaker located 15 mm (19/32") behind the grille.
Remove the template.

Fig 6: View Of Drill Bit Depth Measurement

Courtesy of VOLVO CARS OF NORTH AMERICA.

Illustration A

Fig 7: Removing Loudspeaker Grille

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the loudspeaker grille as follows:
Insert the tool, part no. 9995919 in the joint between the loudspeaker grille and the dashboard approximately as shown in the illustration, until it engages.
Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.

Illustration B

Fig 8: View Of Detached Loudspeaker Grill

Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by four clips. Move the tool closer to the clip to facilitate removal.

NOTE:

Do not damage the dashboard.

Lift out the loudspeaker grille.

Fig 9: Drilling Holes For Feet Of Cradle

Courtesy of VOLVO CARS OF NORTH AMERICA.

Drill the three holes for the cradle's feet using a step drill Ø14 mm (9/16") .

Fig 10: Drilling Out Hole

Courtesy of VOLVO CARS OF NORTH AMERICA.

Take the step drill and drill out the hole for the connection in the holder using a Ø28 mm (1 7/64") drill bit .

Fig 11: Identifying Hole Saw Drill Positioning

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Tape a piece cloth over the loudspeaker.
Drill the corresponding hole in the loudspeaker console using a Ø25 mm (1") hole saw.

Fig 12: Drilling Holes For Stud Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Drill the holes for the holder's stud screws using a Ø7 (9/32") mm drill bit.
Remove the cloth.

Illustrations A and B

Fig 13: Identifying Cradle To Loudspeaker Grille

Courtesy of VOLVO CARS OF NORTH AMERICA.

Take three nuts, washer and the cradle out of the kit and secure to the loudspeaker grille.
Tighten the cradle.

Fig 14: Identifying Cradle Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 15: Identifying Rear Center Console Panel

Courtesy of VOLVO CARS OF NORTH AMERICA.

Open the glovebox.
Carefully pry off the panel at the rear of the center console. Use a plastic weatherstrip tool. The panel is attached by two clips on each of the short sides.
Pull the panel away downwards.

Fig 16: Identifying Center Console Tape Location

Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply tape to the center console to protect it during removal and installation of the glove compartment.

Fig 17: Identifying Panel

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the panel.

Fig 18: Identifying Vent Clip

Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the clip holding the vent from the glove compartment.

Fig 19: Locating Glovebox Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the rubber mat from the glovebox.
Remove the five screws in the opening.
Pull the glovebox straight back in the vehicle in order to release the two hidden clips in the top edge.
Remove the outer section of the glovebox.

Fig 20: Identifying Connectors

Courtesy of VOLVO CARS OF NORTH AMERICA.

Unplug the connectors on the top.

Fig 21: Locating Vent Screw

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the screws for the vent.
Pull off the vent to the right and place to one side.

Fig 22: Identifying Soundproofing Panel Clips

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the clips at the rear edge of the soundproofing panel and remove it.

Fig 23: Identifying Display And Media Player Surround

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the surround around the display and media player:
Press in the catch at one of the surround's upper corners. Use a small screwdriver. Carefully pry off the surround on the same side. Use a plastic weatherstrip tool.

NOTE:

Do not damage the panel and dashboard.

Repeat the procedure for the other side and then fold the surround backwards into the vehicle. Pull the surround up until it detaches.

HINT: If the panel is difficult to remove, press the panel on both sides again and repeat the procedure starting at the other side.

Fig 24: Identifying Display Module

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the infotainment control module (ICM). It is secured by two hidden clips.

HINT: Grip with both hands and pull.

Disconnect the two connectors. Put the display to one side.

Fig 25: Identifying Handbrake Panel

Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply the handbrake.
Detach the panel by prying it up (1) using a weatherstrip tool and then pull it off outwards (2).

Fig 26: Identifying Tunnel Console Armrest Screw Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fold up the tunnel console's armrest and remove the cover at the bottom.

Fig 27: Identifying Tunnel Console Armrest Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the two screws.

Fig 28: Identifying Tunnel Console Armrest Panel

Courtesy of VOLVO CARS OF NORTH AMERICA.

Loosen the rear edge of the panel, it should not be completely removed.

Fig 29: Identifying Front Edge Tunnel Console Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the two screws along the front edge of the tunnel console.

Fig 30: Identifying Rubber Mat And Storage Compartment

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the front storage compartment by prying it off at the front edge using a weatherstrip tool and lifting it out.

Fig 31: Identifying Tunnel Console Lock Catch

Courtesy of VOLVO CARS OF NORTH AMERICA.

Carefully lift the catches at the front edge of the tunnel console.

HINT: Use special tool, P/N 9995919.

Fig 32: View Of Sliding Tunnel Console Backward

Courtesy of VOLVO CARS OF NORTH AMERICA.

Hold up the lock catch and at the same time slide the entire tunnel console back 20 mm , so that the two rear screws in the center console are accessible.

Fig 33: Locating Center Console Screws

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Remove the two screws.

Fig 1: View Of Tape To The Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Insert a wire spiral from the outlet where the air outlet was located and down to the right-hand side of the tunnel console.
Tape the connector and a piece of the cable harness to the wire spiral.
Carefully pull the cable harness up through the hole for the air outlet.

Fig 2: Identifying Short Connection Cable

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the short connection cable from the kit and connect to the routed cable harness.

Fig 3: Locating Loudspeaker Console Hole

Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull up the cable through the hole in the loudspeaker console.

Fig 4: View Of Routed Cable Connection

Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect the connector in the routed cable to the connection on the cradle.

Fig 5: Securing The Grille

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Ensure the three screws fit in their holes before securing the grille.

Push the cable through the holes in the grille and loudspeaker bracket.
Carefully push on the loudspeaker grille with the cradle on the loudspeaker seat. File out the holes for the stud bolts if necessary.
Remove the paper from inside the dashboard and the air ducts.
Secure the two green connectors using a piece of butyl tape in a suitable place to prevent rattling.
Pull down all surplus cable and conceal behind the floor mat.

Fig 6: Connecting Warning Flasher Cable

Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect the cable to the warning flashers.

Fig 7: Installing Air Outlets Into Dashboard

Courtesy of VOLVO CARS OF NORTH AMERICA.

Press the air outlets into place in the dashboard. Make sure the cable to the cradle is not pinched.