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Home >> Volvo >> 2004 >> S40 T-5, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - Removal, Replacement And Installation (544 Body) >> Catalytic Converter And Emission Control (B5254T3, Aw50/51 AWD; B5254T3, M66 AWD; 2005-2007) >> Catalytic Converter >> Removal

Catalytic Converter: Removal

NOTE:

Removal steps in this procedure may contain installation details.

Perform flange joint, assembly FLANGED JOINT, ASSEMBLING 

Remove bevel gear see BEVEL GEAR (B5254T3, M66 AWD; 2005-2007) BEVEL GEAR (B5254T7, AW50/51 AWD; B5254T7, M66 AWD; 2008-2010)BEVEL GEAR B5254T3, AW50/51 AWD; 2005-2007)

Fig 1: Remove/Install Sensor Connector and Clip
GLL170641Courtesy of VOLVO CARS OF NORTH AMERICA.

Torque:  M8

24 Nm

Fig 2: Removing/Installing Splash Panel
GLL170643Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Viewing Nuts, Catalyst To Turbocharger
GLL170647Courtesy of VOLVO CARS OF NORTH AMERICA.

Torque:  Catalytic converter to turbocharger

24 Nm

Fig 4: Removing/Installing Sensor with Special Tool (9995543)
GLL170644Courtesy of VOLVO CARS OF NORTH AMERICA.

9995543

Fig 5: Removing/Installing Reinforcement
GLL170645Courtesy of VOLVO CARS OF NORTH AMERICA.

Torque:  M8

24 Nm

Fig 6: View of Hangers and Fasteners
GLL170648Courtesy of VOLVO CARS OF NORTH AMERICA.

Torque:  Catalyst to exhaust system

24 Nm

Fig 7: Showing Socket (9995543) Installed
GLL170649Courtesy of VOLVO CARS OF NORTH AMERICA.

9995543

Torque:  Catalyst monitor sensor

45 Nm