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Home >> Volvo >> 2004 >> S40 Base, 1.9 27 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - Removal, Replacement And Installation (644 Body) >> Intake & Exhaust (B4204T3; 2004) >> Replacing the turbocharger (TC) >> Installing the turbocharger (TC)

Installing the turbocharger (TC)

Fig 1: Installing New O-Ring On Oil Return Line
GLL114794Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the exhaust manifold mating surfaces carefully.

Install a new gasket on the mating surfaces for the exhaust manifold.

Install a new O-ring on the oil return line.

Install the turbocharger (TC) on the exhaust manifold.

Insert the oil return line in the cylinder block.

Tighten the nuts. Tighten to 45 Nm  .