Removing the exhaust manifold

Fig 1: Identifying Exhaust Manifold Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• the exhaust manifold and firewall heat shields
• the relay cover
• the bracket for the exhaust manifold
• the front heated oxygen sensor (HO2S). See Replacing lambda sonde front 
• the turbocharger (TC) from the exhaust manifold. (Remove the 3 nuts on the top. Remove the 1 nut on the underside)
• the rear engine cover
• the front exhaust pipe
• the bracket for the oil pipe
• the connection for the upper oil pipe
• the nuts for the exhaust manifold
• the hose at the air cleaner. The hose for the charge air cooler (CAC).

Clamp both radiator hoses using hose clips 9992901 . Slacken off both the connections at the turbocharger (TC).

Move the turbocharger (TC) backwards. Lift the lower oil pipe out of the cylinder block.

Remove the exhaust manifold and the gasket.