Installing the rubber cover on the fuel filler pipe

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Circlips, Rubber Cover Sealing Surface And Drain Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the inner rubber seal is correctly seated and that the drain pipe is inside the inner seal
Check that the snap ring (1) is in position
Lubricate the sealing surfaces (2) of the rubber cover with petroleum jelly
Install the rubber cover (ensure that it is correctly seated on the bodywork)
Install the snap ring (4) and drain pipe (3).

Fig 2: Identifying Fuel Filler Pipe Ground Lead From Nut On Fuel Tank Level Sensor Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 3: Identifying Fuel Filler Pipe Ground Lead

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the fuel tank is centered in the holes
Connect all the connectors.
WARNING: Install the ground lead for the fuel filler pipe onto level sensor cover
Install the rubber bracket around the wiring
Install panels, covers and carpets.

NOTE: When filling the tank after replacing it: fill the first 8 liters slowly (maximum 15 l/min). Failure to do so may result in fuel spillage.