Installing fuel pump (FP)/level sensor

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Fuel Pump (FP) Unit And Level Sensor

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lubricate the inside and upper surface of the fuel pump (FP) unit and level sensor seal using petroleum jelly
Install the seals.

Fig 2: Identifying Seating Of Fuel Pump (FP) Unit And Level Sensor

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

The fuel pump (FP) unit
The level sensor.

NOTE: Check the seating of the fuel pump (FP) unit and level sensor as illustrated.

Install the heater connector on the right and the level sensor with its cable on the left, see arrow.

CAUTION: The engine may stall if the fuel tank unit is installed incorrectly.