Installing Heater

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Joint Pipe And Hoses

Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise heater and hang it up using a tie strap.
Connect joint pipes to hoses (C and D). Ensure that the joint pipe (A), marked with arrows, is connected to the hose which is nearest the center of the car. Tighten clamps.
Remove hose clamps.

Fig 2: Identifying Cable Harness Connector And Rubber Grommet In Side Member

Courtesy of VOLVO CARS OF NORTH AMERICA.

Assemble cable harnesses connector.
Install rubber grommet in the side member.

Fig 3: Identifying Fuel Line

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install fuel line (A) but do not tighten it.

Fig 4: Identifying Counterhold Key And Fuel Line

Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the heater and screw it into place. Check that the water hoses lie correctly and are not kinked.
Check that the air intake hose is secure and tight to the heater body. Cut off the tie strap which has held the heater during the work.
Install exhaust hose and tighten clamp.
Place a counterhold key (14 mm) through the hole (B) and tighten the fuel line (A).
Undo the expansion tank cover.
Check heater function by starting it and running it until warm air comes out of the dashboard vents.
Check all connections for leakage
Check coolant level in expansion tank and top up if necessary.