Replacing mechanism

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Pressing Mechanism Outward And Pulling Forward

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the sun roof. See operation Sunroof, replacing
the sun visor. See operation Replacing the sunvisor
wind deflector. See operation Replacing wind deflector
mechanical cables. See operation Replacing the mechanical cable
the gutter, 2 screws on each side.

Press the mechanism outwards and pull it forwards.

CAUTION:

Never pull the mechanism straight up.

Fig 2: Identifying Guide Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

The mechanism is mounted in a guide cover at the rear.

Fig 3: Identifying Weatherstrip, Sealing Tape, Sealant And Lead-In

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check all seals before installing as follows:

Weatherstrip (1)
Sealing tape for screw holes (2) between the guide rail for the mechanism and the sun roof base plate
Apply new sealant to the rear of the guide rail (3) for the mechanism before installing it in the sun roof base plate. Check for leaks. See Checking the seal
The lead-in for the cable sleeve (4).

NOTE:

If the guide rail has been removed it must be sealed using sealant P/N 686 275-9.