Removing the rear suspension assembly

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Positioning Lifting Table With Fixture Under Tank And Link Arms

Courtesy of VOLVO CARS OF NORTH AMERICA.

Positioning the lift table

Place the lift table with fixture under the tank and link arms. See illustration.

CAUTION:

Secure the front part of the differential to the lift table. This prevents the rear suspension from tipping backward when lowered.

Fig 2: Identifying Tank Strap Bolt

Courtesy of VOLVO CARS OF NORTH AMERICA.

Removing the tank strap bolts

Remove the tank strap bolts from both sides.

Fig 3: Identifying Bolts Securing Rear Axle Member To Body

Courtesy of VOLVO CARS OF NORTH AMERICA.

Removing the rear axle member bolts

Remove the bolts securing the rear axle member to the body on both sides.

Fig 4: Raising/Lowering Rear Suspension And Fuel Tank

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lowering the rear suspension with fuel tank

Carefully lower the rear suspension and fuel tank about 30 cm.

Check that the fuel filler pipe is clear of the wheel arch liner.

NOTE:

Check also that the fuel line between the fuel level sensor and the ejector pump does not foul the body during lowering.

NOTE:

Check that the brake pipes are clear.

Fig 5: Identifying Position Of Fuel Lines On Tank

Courtesy of VOLVO CARS OF NORTH AMERICA.

Removing fuel lines

CAUTION:

Note the position of the fuel lines on the tank so that they are given corresponding positions on the new tank.

Unhook the fuel lines from their mountings.

CAUTION:

Plug the disconnected fuel line fittings with part number 1203219-9 (door button 200/700/900) to prevent fuel spills.

Fig 6: Removing/Installing Fuel Lines At Fuel Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Removing fuel line fittings

Remove:

the fuel lines from the fuel pump and ejector pump, use special tool 9995666
the fuel line attachments between the fuel pump and fuel filter.

NOTE:

Do not remove the fuel line between the fuel pump and the ejector pump.

Fig 7: Identifying Position Of Fuel Lines On Tank

Courtesy of VOLVO CARS OF NORTH AMERICA.

Removing the fuel lines from the clips

Remove the return line from the ejector pump (LH side).

Fig 8: Identifying Pump Unit And Special Tool 9995485

Courtesy of VOLVO CARS OF NORTH AMERICA.

Removing the pump units

Remove:

the pump unit on the left-hand side
pump unit on right-hand side. Use special tool 9995485 .