Initial setting of the push rod

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Connecting Manometer And Pressure Tester To Pressure Servo

Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect manometer 9995230 and pressure tester 9985496 to pressure servo.
Pump up pressure to 18 1 kPa.
Push boost pressure control (BPC) valve spindle towards turbocharger (TC) housing (closed valve).
Adjust pushrod so that it fits onto spindle lug exactly.
Install lock pin to boost pressure control (BPC) valve spindle.
Tighten pushrod locknut.
Remove manometer and pressure tester.

NOTE:

Pushrod must not be twisted during adjustment, otherwise pressure servo diaphragm may be damaged.