Crankcase ventilation: Installing

Installing alternator 

Fig 1: Identifying Generator, Compressor And Bracket

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the generator in the correct position
• the upper screw, but do not tighten
• both screws common to the generator and A/C compressor, but do not tighten.

Tighten: 

• the upper screw
• the lower screws for the A/C compressor
• the screws common to the generator and the A/C compressor.

Installing the power steering pump 

Fig 2: Power Steering Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the power steering pump in the correct position
• the 3x screws through the pulley.

Fig 3: Removing/Installing Delivery Pipe On Power Steering Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the delivery pipe on the power steering pump. Use a new O-ring on the pressure line.

Remove the hose clip.

If the car has lock brackets 

Fig 4: View Of Lock Brackets & Screw

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the lock bracket (2).

Tighten the screw (1).

Install: 

• the auxiliaries belt. Use 9997109
• the connector with holder on the power steering pump
• the servo reservoir in its mounting on the expansion tank
• the hoses in their holders and clips
• the tie strap for the servo hose at the suspension turret.

Fig 5: Identifying Charge Air Hose

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the charge air hose on the charge air cooler (CAC)
• the screw for the charge air pipe above the engine and clamp for power steering pump delivery lines from the intake manifold
• cold air inlet hose to the control module.

Check the level in the servo reservoir and top up if necessary.

Connect the negative battery lead. Battery, disconnecting

Start the engine and check for leakage.