Replacing flywheel
WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.
Remove transmission.
Removing transmission: Transmission, removal .
Service Manual: Section 4 (41, 43, 46), Manual transmission M56, including clutch and drive shafts 850, 1992-.
Operations D1 to D4 according to Service Manual.
CAUTION:
Changes to method in operation D5 as follows:
- Clamp hose running between brake fluid reservoir and clutch master cylinder using hose pliers.
- Before disassembling clutch line put paper under the adapter on the side of bell housing to catch any spilled fluid.
- Remove clutch line from adapter by pulling out the locking tongue which locks quick-release connector to adapter.
- Remove quick-release connector from adapter.
- Make sure that any brake fluid that leaks out is wiped off.
- Reinstall locking tongue in adapter.
- Attach a plastic bag with an elastic band to the open end of the clutch line to catch any fluid that runs out.
- Lift up pipe from holder on side of transmission and place it to one side.
- Remove ground lead from transmission.
- Remove clamps from engine cable harness.
- Then continue with operations D6 to D26 to remove transmission.
Remove flywheel.
- Slacken off flywheel 10 screws crosswise and remove flywheel.
- Check for spillage at crankshaft seal and clean if necessary.
- Replacing crankshaft seal:
Service Manual: Section 2 (20-22, 25-26), Engine 850, 1992-.