Installing Alternator

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Generator, Compressor And Bracket

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the generator in the correct position
the upper screw, but do not tighten
both screws common to the generator and A/C compressor, but do not tighten.

Tighten:

the upper screw
the lower screws for the A/C compressor
the screws common to the generator and the A/C compressor.

Installing the power steering pump

Fig 2: Power Steering Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the power steering pump in the correct position
the 3 x screws through the pulley.

Fig 3: Removing/Installing Delivery Pipe On Power Steering Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the delivery pipe on the power steering pump. Use a new O-ring on the pressure line.

Remove the hose clip.

If the car has lock brackets

Fig 4: View Of Lock Brackets & Screw

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the lock bracket (2).

Tighten the screw (1).

NOTE: There may be a gap (3) of a few millimeters between the pipe coupling and the power steering pump. Bend the bracket so that the twelve edged mounting on the bracket is on the nut.

Install:

the auxiliaries belt. Use 9997109
the connector with holder on the power steering pump
the servo reservoir in its mounting on the expansion tank
the hoses in their holders and clips
the tie strap for the servo hose at the suspension turret.

Fig 5: Identifying Charge Air Hose

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the charge air hose on the charge air cooler (CAC)
the screw for the charge air pipe above the engine and clamp for power steering pump delivery lines from the intake manifold.
cold air inlet hose to the control module.

Check the level in the servo reservoir and top up if necessary.

Connect the negative battery lead. See Battery, Disconnecting

Start the engine and check for leakage.