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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Transmission - Removal, Replacement And Installation - 1 Of 2 >> Auxiliary Transmission, Bevel Gear And Overdrive (B5254T4, TF-80SC AWD; 2006-2007) >> Bevel gear >> Sealing rings connecting socket, replacing >> Installation

Sealing rings connecting socket, replacing: Installation

Fig 1: Tapping Sleeve Into Differential
GLL150223Courtesy of VOLVO CARS OF NORTH AMERICA.

Heat the sleeve in an oven to 100-120 °C and place in: 9997181 . Install on the transmission and tap in the sleeve until it reaches the differential.

WARNING:

Use protective gloves when handling the heated sleeve.

WARNING:

Use ear protectors

Cool the sleeve using compressed air.

Fig 2: Identifying Special Tool 999 7182
GLL150224Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 9997182 .

Carefully install both sealing rings.

Fig 3: Identifying Special Tool 999 7181 To Install Both Seals
GLL150225Courtesy of VOLVO CARS OF NORTH AMERICA.

Use: 9997181 and tap in both the seals.

Fig 4: Identifying Removal Of Circlip From Connecting Socket
GLL109587Courtesy of VOLVO CARS OF NORTH AMERICA.

Installing the angle gear 

Fit the bevel gear according to: Bevel gear replacing .

Checking the oil level 

Check the fluid level in the transmission. See: Oil level, checking .