LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Transmission - Cleaning, Inspection And Adjustment >> Gearbox, Automatic (B5204T5, Aw55-50/51SN; 2004-2007) >> Transmission, Preparations Before Installing >> Carrier Plate, Replacing >> Installation

Carrier Plate, Replacing: Installation

Installing the carrier plate 

Fig 1: Carrier Plate, Studs And Gear Sector
GLL109429Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE:

Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install: 

NOTE:

Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTION:

The carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new  screws. Tighten crosswise. Tighten to 45 Nm  .

Remove the 3 nuts and studs.

Install the remaining 3 new  screws. Tighten the screws. Tighten to 45 Nm  . Then angle-tighten all 10 screws crosswise. Tighten to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm  .

Finishing 

Install the transmission. See Transmission, Installing .