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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Restraints >> Passive Restraints >> Seats, Interior Components - Removal, Replacement And Installation >> Seat, Front (2003) >> Electric motor backrest cushion, replacing >> Upholstery back rest, replacing

Upholstery back rest, replacing

As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Removing the front seat 

Fig 1: Disconnecting Battery Lead
GLL101093Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the battery lead. See Battery, disconnecting .

Fig 2: Side Piece From Front & Rear Mounting For Seat
GLL107280Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Disconnect any remaining connectors.

Remove the seat.

To prevent electric static discharge problems: 

When removing a seat with a SIPS (side impact protection system) module from a car, the seat must be grounded. This is due to the danger of static electricity.

Detach the chair from its screwed joint. Do not  lift the seat out of the car yet.

Strip a long cable at both ends. Secure one end to the rear mounting on the chair. Secure the other end in the car or in the car hoist.

Removing backrest cushion upholstery 

Remove the lumbar support knob.

Slacken off the tension in lumbar support.

Carefully remove the cover.

Pull the lumbar support knob straight out.

Remove the backrest adjustment knob (manual seats only). Pull the knob straight out.

Fold the backrest or position the backrest in the forward angled position.

Fig 3: Five Half Moon Clips At Bottom Edge Of Backrest
GLL110057Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the five half moon clips at the bottom edge of the backrest.

Remove the upholstery from the seat up to the first lateral channel. There are two half moon clips on each front-rear channel.

Remove the upholstery completely.

Fig 4: Half Moon Clips In First Lateral Channel & Upper Channel
GLL110046Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 5: Identifying Spring
GLL110045Courtesy of VOLVO CARS OF NORTH AMERICA.

Release the two elastic attachments in the inside / reverse of the backrest.

Fig 6: Identifying Upper Section Of Backrest Upholstery
GLL110053Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the three half moon clips from the inside of the reverse of the backrest.

Pull off all the upholstery.

Installing backrest cushion upholstery 

NOTE:

For tightening torques, see General tightening torque .

Install: 

Install the upholstery up to the first lateral channel. There must be two half moon clips per each front-rear channel.

Install the upholstery all the way down.

Install five half moon clips at the bottom edge of the backrest.

Fold the backrest to the normal position.

Install: 

Tension the lumbar support.

Installing the front seat 

Install: 

Remove the ground lead (if applicable).

Install: