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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - Lubrication Oil, General Information >> HVAC System, Oil Filling (2001-2009) >> Oil Air Conditioning (A/C) System, Filling >> Topping Up the Lubricating Oil >> Notes

Topping Up the Lubricating Oil: Notes

WARNING: Do not  mix oil types. Always use the correct type of compressor oil.
NOTE: Too much lubrication oil will impair cooling. Too little lubrication oil will damage the compressor.

The oil must be topped up when repairing a leak or when replacing a component. The quantity required for the component in question will depend on whether leakage has taken place slowly or quickly.

Model  Engine  Model Year  Oil, AC compressor R134a 
240  All 93 1161 628-1 
400  All 94-97 1161 627-3 
850  All All 1161 627-3 
940  All 93-95 1161 628-1 
960  All (Sanden compressor) 93-95 1161 629-9 
940/960/S90/V90  All 96-98 1161 627-3 
S40 (-04)/V40  All petrol except B4184SM/SJ(GDI) All 1161 627-3 
S40 (-04)/V40  B4184SM/SJ(GDI) All 1161 628-1 
S40 (-04)/V40  All Diesel All 1161 629-9 
S60/S80(-06)/V70(00-)/V70XC(01-)/XC70/XC90  All All 1161 627-3 
S40(04-)/V50/C70(06-)/C30  All 5 cyl All 1161 627-3 
S40(04-)/V50/C30  All 4 cyl Petrol All 1161 627-3 
S40(04-)/V50/C30  All 4 cyl Diesel All 1161 629-9 

Slow leakage (longer than 24 hours) 

With a slow leak, there is normally minimal risk of oil loss.

When installing new components the following procedures apply:

Rapid leakage (e.g. hose rupture) 

Rapid leakage often means that lubricating oil escapes with the refrigerant.

When replacing components, the following oil volumes shall be found in the new components or shall be filled in the system through the service valve, except for the compressor (see the section "Compressor" below):

Receiver drier 30 cm 3
Evaporator 50 cm 3
Condenser 30 cm 3
Tube 10 cm 3
Hose 10 cm 3

Compressor 

Oil return when reusing compressor: 

Drained oil  Filling with oil 
≥ 70 cm 3 oil Replace the volume of drained oil with the corresponding quantity.
< 70 cm 3 oil Fill with 70 cm 3 of oil.

Oil return when replacing compressor: 

Drained Oil  Filling With Oil 
≥ 70 cm 3 oil Replace the drained oil volume with the same amount that was drained from the old compressor.
< 70 cm 3 oil Fill with 70 cm 3 of oil.
CAUTION: When installing completely new system:

Check that there is oil in the compressor. The other components should contain no oil.