Inflatable Curtain Module

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Deployed inflatable curtain module

The following components must be check and replaced where necessary if the SRS system has deployed:

Inflatable curtain module
B-panel cover
Headlining
The panels for the A, B and C-posts.

Preparation

Fig 1: Disconnecting Battery Lead

Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect the battery lead.

See Battery, disconnecting .

NOTE:

Do not fold or twist the inflatable curtain module during removal or installation. No components may be opened. Do not remove, slacken off or tighten any screws.

NOTE:

The inflatable curtain module must be handled with both hands, with one hand around the gas generator.

NOTE:

The inflatable curtain module must be kept level.

NOTE:

Avoid twisting or bending the inflatable curtain module.

NOTE:

The inflatable curtain module must be returned if it is "visible damaged".

Fig 2: Do Not Install Area

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Do not position or install accessories or any other components in the area marked in the illustration. Failure to observe this instruction may cause the inflatable curtain module to fail.

Removal

Fig 3: Identifying Headlining

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First read Preparation .

NOTE:

The hose clamp must not be opened under any circumstances. If the clamp is opened, it will not be possible to guarantee the safety of the joint. Leakage may result which would compromise the function.

Remove:

The headlining. See Headlining, replacing .

Fig 4: Removing Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the connector according to Igniter wire connector .

Fig 5: Removing Clips D, G, Screw And Unhook Inflatable Curtain Module

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Remove:

clips D and G.
CAUTION:
First detach above the B-post panel.
the screw (3) and unhook the inflatable curtain module.

(6 and 7 are removed when removing the grab handle)

Fig 6: Removing Clip C And Screws 1, 2, 8 And 9

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Remove:

clip C
screws 1, 2, 8 and 9. Lift out the inflatable curtain module
NOTE:
Ground terminal (1) must always be replaced.

(4 and 5 are removed when removing the grab handle)

Fig 7: Removing Connector

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Installation

Fig 8: Removing Connector

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CAUTION:

The IC (inflatable curtain) module must not be reinstalled if it has been dropped onto the ground or similar.

Fig 9: Removing Clip C And Screws 1, 2, 8 And 9

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lift in and open the packaging according to the instructions
Install clip C
Install the ground terminal 1 (screw in until the thread engages only).

Remove the packaging by pulling it straight downwards.

NOTE:

Ensure that no bits of paper remain.

Install screws 2 and 8.

(4 and 5 are installed when installing the grab handles)

Fig 10: Removing Clip C And Screws 1, 2, 8 And 9

Courtesy of VOLVO CARS OF NORTH AMERICA.

Hook on the inflatable curtain module. Install screw 3.

NOTE:

It is very important that the hook is correctly installed.

Install:

clip G.

(6 and 7 are installed when installing the grab handles)

Tighten screws 1-7. Tighten to 10 Nm.

Install:

The connector
The headlining. See Headlining, replacing .

CAUTION:

When replacing the inflatable curtain module, part of the decal on the curtain must be torn off and stuck on the decal in the door opening.