Water pump engine coolant heater, replacing: Installation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Installing the water pump and rubber cap

Fig 1: Identifying Foam Taped To Water Pump Protrusion

Courtesy of VOLVO CARS OF NORTH AMERICA.

Thread the new water pump into the existing rubber mounting using the marking made earlier.

Wind foam tape from the kit around the section of the water pump protruding from the rubber mounting.

Fig 2: Identifying Water Pump, Connector & Rubber Cap

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the water pump and rubber mounting on the screws for the engine block heater.

Route the water pump wiring as shown.

Connect the connector to the top of the water pump.

Thread the rubber cap from the kit over the cable harness and the upper section of the water pump.

Secure the rubber cap. Use the tie strap from the kit.

Installing components

Install:

the hoses on the pipe couplings for the water pump. Tighten the hose clamps
the bracket for the control module. Tighten
the control module.

Remove the hose clips from the hoses. Check that there is no leakage.

Install:

the air baffles on the left-hand and, if applicable on the right-hand side
the air baffle in the center
the bumper cover. See Casing, bumper front, replacing .

Installing the water pump and rubber cap

Fig 1: Identifying Foam Taped To Water Pump Protrusion

Courtesy of VOLVO CARS OF NORTH AMERICA.

Thread the new water pump into the existing rubber mounting using the marking made earlier.

Wind foam tape from the kit around the section of the water pump protruding from the rubber mounting.

Fig 2: Identifying Water Pump, Connector & Rubber Cap

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the water pump and rubber mounting on the screws for the engine block heater.

Route the water pump wiring as shown.

Connect the connector to the top of the water pump.

Thread the rubber cap from the kit over the cable harness and the upper section of the water pump.

Secure the rubber cap. Use the tie strap from the kit.

Installing components

Install:

the hoses on the pipe couplings for the water pump. Tighten the hose clamps
the bracket for the control module. Tighten
the control module.

Remove the hose clips from the hoses. Check that there is no leakage.

Install:

the air baffles on the left-hand and, if applicable on the right-hand side
the air baffle in the center
the bumper cover. See Casing, bumper front, replacing .

Installing the water pump and rubber cap

Fig 1: Identifying Foam Taped To Water Pump Protrusion

Courtesy of VOLVO CARS OF NORTH AMERICA.

Thread the new water pump into the existing rubber mounting using the marking made earlier.

Wind foam tape from the kit around the section of the water pump protruding from the rubber mounting.

Fig 2: Identifying Water Pump, Connector & Rubber Cap

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the water pump and rubber mounting on the screws for the engine block heater.

Route the water pump wiring as shown.

Connect the connector to the top of the water pump.

Thread the rubber cap from the kit over the cable harness and the upper section of the water pump.

Secure the rubber cap. Use the tie strap from the kit.

Installing components

Install:

the hoses on the pipe couplings for the water pump. Tighten the hose clamps
the bracket for the control module. Tighten
the control module.

Remove the hose clips from the hoses. Check that there is no leakage.

Install:

the air baffles on the left-hand and, if applicable on the right-hand side
the air baffle in the center
the bumper cover. See Casing, bumper front, replacing .