Fan and combustion chamber

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Remove the glow plugs. See Removal .

Fig 1: Identifying Flame Sensor & Rubber Bushing

Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut the tie strap.

Separate the connectors for the fan motor.

Remove the flame sensor from the rubber bushing on the mounting.

Fig 2: Identifying Screwdriver (Round Object), Glow Plug And Combustion Unit

Courtesy of VOLVO CARS OF NORTH AMERICA.

Insert a round object in the hole for the glow plug and press downwards so that the combustion unit is lifted up.

NOTE: Take care not to damage the edge/thread and the nozzle unit. A damaged nozzle unit can result in imbalance (combustion noise) and disruption of function. To avoid this it is important that an object with as large a diameter as possible is used. Do not insert the object too far.

Fig 3: Identifying Engine Mounting Markings And Heat Exchanger

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: Note the markings on the engine mounting and the heat exchanger, directly above the glow plug (these indicate the positioning).